Embroidered patch digitizing with clean, strong borders

Patch files for uniforms, clubs, brands and events, with full stitch coverage and a dense satin border, ready for twill or felt. Cut them out with a hot knife or laser, or finish them in the hoop. Delivered in 6–24 hours, or in 1–6 hours with rush.

  • 6–24 hr delivery
  • Rush in 1–6 hours
  • Free revisions
  • No account needed
Finished embroidered patch with a satin border
Patch artwork before digitizing
BEFORE
AFTER
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DST · PES · JEF · EXP · VP3From $10 per design

The stitching does all the work

An embroidered patch is a design stitched onto a base fabric, usually twill or felt, then cut out and finished with an iron-on, sew-on or hook-and-loop backing. The stitches cover the base, carry every detail and form the border that stops the edge from fraying.

This service is the patch file: the stitch file you or your production partner sew the patches from. That keeps you in control of the base fabric, the backing and how many you make. We digitize it for full coverage, a flat finish and a border that suits the way you cut.

Best for

  • Uniform, club and team patches
  • Motorcycle club and rocker patches
  • Brand patches for caps, jackets and bags
  • Scout, school and event badges
  • Name patches and tags
  • In-the-hoop felt patches

Patches that lie flat and stay sharp

Full coverage, a strong border and lettering sized to read at patch scale.

  • Full stitch coverage

    Dense fills cover the base fabric completely, so no twill shows through and colours stay rich.

  • Dense satin borders

    A wide satin border over an edge run seals the patch, ready for hot-knife, laser or scissor cutting.

  • A flat finish

    Firm underlay and balanced density keep the patch flat, without curling at the edges.

  • In-the-hoop option

    For in-the-hoop patches, the file includes a placement line and tack-down before the border, so the patch is finished in the hoop.

  • Lettering that reads

    Names and mottos are sized and spaced for patch scale, so small text stays legible.

  • Any shape

    Round, shield, rectangle, rocker or a custom contour: the border follows the shape you need.

Patches, stitched

What a finished embroidered patch looks like, up close.

  • Embroidered patch with a satin border
    An embroidered patch with a satin border
  • Close-up of embroidered patch fill and border stitches
    Fill and border stitches, up close
  • Set of embroidered patches in different shapes
    Patches in different shapes and sizes

Priced by design size

Measured on the longer side of the design. Each size you order is priced separately.

Extras are charged once per design, and every file format you need is included in the price.

Up to 4″$10
Up to 8″$25
Up to 12″$35
Over 12″$40
  • Rush (1–6 hours)+$10Delivered in 1–6 hours, depending on size and detail.
  • 3D puff+$10Raised foam stitching with the extra density and closed ends that puff needs.
  • Applique+$10Fabric cut-outs with placement, tack-down and cover stitches.

Getting great patches

What to send us

  • Your patch artwork or logo
  • The patch size and shape, and the border colour
  • The base fabric: twill, felt or something else
  • How you'll cut it: hot knife, laser, scissors or a merrow edge
  • Your machine, or the formats you need

Tips for the best result

  • Keep text at least about 1/4″ tall where you can, so it stays readable
  • Hoop twill with a firm tear-away or cut-away stabilizer
  • Cut close to the border without nicking the satin
  • Add the backing after stitching: iron-on, sew-on or hook-and-loop

From artwork to stitch file in three steps

  1. Order and describe your patch

    Upload your artwork, choose Embroidery Digitizing and the patch size, and tell us the shape, base fabric and how you'll cut it.

  2. We digitize it

    Our team digitizes the fills, details and border by hand for a flat, clean patch. Typically 6–24 hours.

  3. Download and stitch

    Your files arrive by email and on your order page. Need a change? Revisions are free.

Patch digitizing questions

Is this the patch or the file?

The file: a stitch file for making the patch on an embroidery machine. You or your production partner stitch the patches, so you choose the fabric, the backing and how many you make.

Can you digitize a patch for a merrow border?

Yes. A merrowed edge is sewn on a separate merrow machine after the patch is stitched and cut, so we leave the satin border off. Tell us in your order instructions.

How much does patch digitizing cost?

Patch digitizing is priced by design size, measured on the longer side: up to 4″ is $10, up to 8″ is $25, up to 12″ is $35 and over 12″ is $40. Measure the longer side of the patch, including its border. See the pricing page for details.

What's the best base fabric for patches?

Twill is the classic choice for sharp, hard-wearing patches. Felt is softer and easy to cut, and popular for in-the-hoop patches. Tell us which you'll use and we'll tune the density and underlay for it.

More answers on our FAQ page.

Ready to make your patches?

Upload your artwork now and get a patch file in 6–24 hours. No account needed, and revisions are free.